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Odkovki iz jeklenih ventilov
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Odkovki iz jeklenih ventilov

We at Maple machinery guarantee the quality and impeccable service of every Valve Steel Forging parts. We strive for excellence every day, using all of our expertise and tremendous commitment to ensure maximum efficiency. We aim at innovation to create a better future and bravely face every new challenge. Product Introduction The different Forging techniques offered by Maple machiney Forging solutions enable us to forge the different Valve Steel Forging parts of valves all of which are designed to the customer's requirements and are also checked and verified in a simulator before forging. The resources and skills of our staff enable us to forge any type of material that is processed on our heat treatment equipment and completed after conducting final destructive and non-destructive tests. They are provided on delivery terms agreed with the customer and include all required documents and certificates. 2. Product Parameter (Specification) Item Valve Steel Forging parts Roughness Ra 1.6 Tolerance ±0.01mm Material Alloy Steel Certification ISO 9001:2015 Weight 0.01-60KG Machining CNC Heat Treatment Quenching & Tempering Inspection MT/UT/X-Ray Lead Time 30 Days Package Plywood Case Method Closed Die Forging Capacity 50000 Pcs / Month Origin Ningbo, China 3. Maple’s Services for Valve Our Valve Steel Forging parts have a worldwide reputation for their high quality and reliability. With our state-of-the-art testing laboratories and highly qualified workforce, we combine the highest standards of technology, quality and productivity. Accurate delivery time, fast service, we get the customer's praise. 4.Supporting Service for Valve parts As mentioned above, in order to work in adverse conditions, the performance of the Valve Valve Steel Forging parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc. Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment. Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion… Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts. Common Material for Agricultural Machinery We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Valve Steel Forging parts: Carbon Steel:1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45… Alloy Steel:4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo… Stainless steel:304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20… Gray Iron:GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300… Ductile Iron:GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2 … High Chromium cast iron:15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr… Aluminum:AlSi7Mg, AlSi12, AlSi10Mg, A356, A360… High Manganese steel: X120Mn12, Mn12, Mn13… 5.The Parts We Supplying for the Valve We have manufactured a wide range of Valve Steel Forging parts. The following are typical products: Valve joint, Ball valve body, Gate valve body, Choke valve body,Beer valve body,Purification water brass,Hybrid valve, .... 6. Why Closed Die Forging Compared with casting, forging has its special advantages: 1. In the case of the same material, the mechanical properties of forgings are better than those of castings. 2. The forgings strength is higher and the fatigue resistance is stronger. 3. The forgings has better compactness. 4. There are no internal defects and surface defects. 5. Fast production speed, high efficiency, suitable for mass production of products. 6. The product quality is stable.

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Opis izdelka

Različne tehnike kovanja, ki jih ponuja Maple machiney Forging solutions, nam omogočajo kovanje različnih delov ventilov iz jeklenega kovanja ventilov, ki so vsi zasnovani v skladu z zahtevami kupca in so pred kovanjem tudi preverjeni in preverjeni v simulatorju. Sredstva in spretnosti našega osebja nam omogočajo kovanje katere koli vrste materiala, ki je obdelan na naši opremi za toplotno obdelavo in dokončan po izvedbi končnih rušilnih in neporušitvenih testov. Dobavljeni so po pogojih dostave, dogovorjenih s stranko, in vključujejo vse zahtevane dokumente in potrdila.

 

Parameter izdelka (specifikacija)

Postavka

Odkovki iz jeklenega ventila

Hrapavost

Ra 1,6

Strpnost

±0,01 mm

Material

Zlitina jekla

Certificiranje

ISO 9001:2015

Utež

0,01-60KG

Strojna obdelava

CNC

Toplotna obdelava

Kaljenje in kaljenje

Inšpekcija

MT/UT/rentgen

Dobavni rok

30 dni

Paket

Ohišje iz vezanega lesa

Metoda

Zaprto kovanje

Zmogljivost

50000 kosov / mesec

Izvor

Ningbo, Kitajska

 

Mapleove storitve za Valve

Naši deli za odkovke iz jeklenega ventila so znani po vsem svetu zaradi svoje visoke kakovosti in zanesljivosti. Z našimi najsodobnejšimi testnimi laboratoriji in visokokvalificirano delovno silo združujemo najvišje standarde tehnologije, kakovosti in produktivnosti. Točen čas dostave, hitra storitev, dobimo pohvale strank.


Podporne storitve za dele ventilov

 Kot je navedeno zgoraj, mora biti delovanje delov jeklenega kovanja ventilov odlično za delo v neugodnih pogojih. Zato ni dovolj samo izdelati surovih ulitkov ali odkovkov, ampak je potrebna tudi toplotna obdelava, strojna obdelava, površinska obdelava, NDT testiranje itd.

 

 Toplotna obdelava: toplotna obdelava je ključni korak za izboljšanje mehanskih lastnosti obdelovanca. Postopek lahko oblikujemo glede na zahteve glede trdnosti delov in s toplotno obdelavo izboljšamo mehanske lastnosti delov, kot so trdota, meja tečenja, natezna trdnost in raztezek.

 

 Strojna obdelava: imamo lastno strojno delavnico in lahko z napredno opremo izpolnimo skoraj vse zahteve strojne obdelave.

 

 Površinska obdelava: namen površinske obdelave je, da deli delujejo v neugodnem okolju. Pocinkanje lahko prepreči rjavenje delov; Nikljanje lahko poveča odpornost proti obrabi in korozijsko odpornost delov; Fosfatiranje lahko prepreči korozijo delov …

 

 Nedestruktivno testiranje (NDT): NDT je ​​zadnji in najpomembnejši korak. Maple bo NDT opravil dele, da zagotovi, da na dostavljenih delih ni nobenih površinskih napak (kot so razpoke, luknje od peska, udarci) in notranjih napak (krčenje in žlindra).

 

Skupni material za kmetijske stroje

Imamo možnost izdelave vseh jeklenih standardnih materialov kot tudi posebnih materialov. Spodaj so naši običajni materiali za izdelavo delov za odkovke iz jeklenega ventila:

 

Ogljikovo jeklo¼1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45â¦

Legirano jeklo¼4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMoâ¦

Nerjaveče jeklo¼304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20â¦

Sivo železo¼GG-15, GG-20, GG-25, razred 20B, razred 25B, razred 30B, GJL-250, GJL-300â¦

Nodularna litinaï¼GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2â¦

Litoželezo z visoko vsebnostjo kroma¼15 %Cr-Mo-HC, 20 %Cr-Mo-LC, 25 %Cr...

Aluminij¼AlSi7Mg, AlSi12, AlSi10Mg, A356, A360â¦

Jeklo z visoko vsebnostjo mangana: X120Mn12, Mn12, Mn13...

 

Deli, ki jih dobavljamo za ventil

Izdelali smo široko paleto delov za odkovke iz jeklenih ventilov. Sledijo tipični izdelki: spoj ventila, telo krogelnega ventila, telo vratnega ventila, telo dušilnega ventila, telo ventila za pivo, medenina za čistilno vodo, hibridni ventil, ....

 

Zakaj zaprto kovanje

V primerjavi z litjem ima kovanje posebne prednosti:

1. V primeru istega materiala so mehanske lastnosti odkovkov boljše kot pri ulitkih.

2. Trdnost odkovkov je večja in odpornost proti utrujenosti je močnejša.

3. Odkovki imajo boljšo kompaktnost.

4. Ni notranjih napak in površinskih napak.

5. Hitra proizvodna hitrost, visoka učinkovitost, primerna za množično proizvodnjo izdelkov.

6. Kakovost izdelka je stabilna.

 



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